[China Pharmaceutical Network Technology News] In the future intelligent pharmaceutical factory, to achieve flexible, efficient, high-quality lean production, intelligent new production line will be the most basic guarantee. The level of integration of sensors, the Internet, and software will determine the extent to which devices produce, share, and apply data.
In the future, the equipment layer (production line) of the intelligent pharmaceutical factory refers to the pharmaceutical production equipment combined with the workstation, and the corresponding robot and sensor system. By connecting the sensors installed on the machines in the workstation to connect with the network, the power of computer technology is utilized. Mechatronics system to accomplish the tasks of different equipment tasks, which is the basis for data collection, sharing and application of pharmaceutical factories.
Imagine a device in a pharmaceutical factory that not only automatically produces qualified products, but also has the ability to “introspectâ€. What would it be? With a predictive manufacturing system with “introspection†capabilities, the manufacturing process is zero. Failure, zero accidents, low pollution, and low anxiety will be possible. Then imagine a scenario where you are visiting an office building in a pharmaceutical factory and come to the modern production information physics management center. You can see that the staff is remotely commanding the production of the equipment. The display shows that the equipment is automatically changing according to the situation on the spot. Adjustment, the self-diagnosis system shows that the current device is running normally, and the device maintenance content and time schedule are prompted at the bottom of the main screen. The key core monitoring area is displaying an access control application, and the live video area shows that many robots are delivering the vials in an orderly manner. The staff at the remote service platform is having a video conversation with the manufacturer's technical staff. Your first reaction may be "too incredible - how does the office building have such a smart control center? The network shortens the distance between people and equipment, while the robot While liberating people's hands, make the equipment more concise."
With the development of information physical integration systems (CPS) and related technologies of the Internet of Things, the above-mentioned technological illusions are gradually becoming a reality. The equipment will no longer only produce products. Because more sensors are installed on the equipment, the equipment will also produce massive data. Through the network connection between the equipment and the equipment, data sharing between devices will be realized. The “information island†existing between the devices is being Breaking, compared with data applications such as data collation and statistics led by people in the past, it is now more through equipment software, and equipment operators are more involved in production judgment and decision-making.
The level of integration of sensors, Internet, software and other technologies will determine the extent to which devices produce, share, and apply data; the degree to which devices produce, share, and apply data will enable users to target different tasks of the device, while the core of the device is mechatronic. The degree will represent the possibility of achieving different mission objectives, such as the large-scale application of general-purpose robots to equipment, so that the traditional mechanical transmission and structural combination is replaced by modular robot movements, which are an important equipment component for mechatronics level improvement. The goal of making equipment a large number of equipment to reduce labor production has become a reality. The rapid development of computer science in mechatronics technology has enabled equipment to begin to have "introspection" capabilities, and the equipment task objectives of the proposed production plan are gradually approaching.
For equipment users, the completion of production is a requirement of all equipment mission objectives. One goal includes all targets below its level, and the development steps are easy to understand. The most important thing is that it is limited by the production and sharing of equipment, the stability of application data, and the mechatronics of the core part of the equipment to achieve intelligence. To achieve them is the main task of Chutian in the future, and it is also Chutian. The most beneficial weapon for the pharmaceutical industry to achieve Industry 4.0 targets in the future.
Mechatronics, cross-border cooperation, and overall thinking are the basic ideas for Chutian to realize intelligent high-end equipment in the future. “Mechatronics†represents the interdisciplinary system concept of the core part of product development. This concept was first introduced by Japanese Ke Ju in 1969. It is proposed that the initial function only refers to the expansion of electrical and electronic components in mechanical components and appliances. In the current vision of the industrial 4.0 era, computer science has become more important in mechatronics, and its software is hailed as the future of industry. .
Thoughts such as “cross-border cooperation†and “holistic thinking†are integrated into the life cycle of the project: design, development, and operation. The equipment project phase correlation diagram is an overview map showing the layout of the V-model phases of the project phase at different stages of the mechanical solution and the main participants of the V-model at different stages. The R&D, manufacturing and operation of mechanical equipment are managed through the project's overall thinking project management tool (project phase V-model), and different project phases cross-border integration of different participating groups.
New ideas and technologies are accumulating, passing on, exploring, and influencing. Industry 4.0 related concepts and technologies are the concepts and technologies of future industrial transformation. They are breaking the convention and extending. For example, software is no longer just written to control instruments or perform specific work procedures, and is no longer only embedded in products. And in the production system. The fact is that the new technology and new thinking we applied can't get rid of the concept of Industry 4.0 now. If one day someone suddenly wants to tell you, the products provided for you just reflect the concept of Industry 4.0, don't feel surprised, and we are very clear. Industry 4.0 for a product is a goal that takes time and step-by-step implementation.
Chutian equipment is gradually compressing the intermediate links with the integration of existing technologies, making the process more transparent, making the results more direct, and completing the gradual landing of the concept of Industry 4.0. The progress is real and meaningful, and we can all participate in it. : The proposal and upgrade of the overall solution, the application of the intelligent sensor technology of the light inspection machine, the continuous improvement of the equipment remote service technology, the development of special robot technology in the pharmaceutical industry, and the opening of the equipment “Information Highwayâ€.
Through ISA88 specification device layer software and data batch processing, unified program structure and software interface, prepare for the next step of informationization of equipment layer; implement ASTME2500-2007 "Guidelines for the specification, design and verification of pharmaceutical and biopharmaceutical production systems and equipment The recommended scientific and risk assessment based verification process is illustrated in the diagram below.
Following the advanced concept, Chutian people will make unremitting efforts to introduce various concepts such as data, internet and software analysis into the system, and optimize this process to generate new economic benefits. This will be the recent The main direction of the development of Chutian equipment layer. We will continue to explore and research product intelligence, as well as the research and application of robotics in a full range of products, and put them into action. Chutian is on the way to Industry 4.0, and we can wait and see if we can realize the vision of Chutian Future Industry 4.0.
In the future, the equipment layer (production line) of the intelligent pharmaceutical factory refers to the pharmaceutical production equipment combined with the workstation, and the corresponding robot and sensor system. By connecting the sensors installed on the machines in the workstation to connect with the network, the power of computer technology is utilized. Mechatronics system to accomplish the tasks of different equipment tasks, which is the basis for data collection, sharing and application of pharmaceutical factories.
Imagine a device in a pharmaceutical factory that not only automatically produces qualified products, but also has the ability to “introspectâ€. What would it be? With a predictive manufacturing system with “introspection†capabilities, the manufacturing process is zero. Failure, zero accidents, low pollution, and low anxiety will be possible. Then imagine a scenario where you are visiting an office building in a pharmaceutical factory and come to the modern production information physics management center. You can see that the staff is remotely commanding the production of the equipment. The display shows that the equipment is automatically changing according to the situation on the spot. Adjustment, the self-diagnosis system shows that the current device is running normally, and the device maintenance content and time schedule are prompted at the bottom of the main screen. The key core monitoring area is displaying an access control application, and the live video area shows that many robots are delivering the vials in an orderly manner. The staff at the remote service platform is having a video conversation with the manufacturer's technical staff. Your first reaction may be "too incredible - how does the office building have such a smart control center? The network shortens the distance between people and equipment, while the robot While liberating people's hands, make the equipment more concise."
With the development of information physical integration systems (CPS) and related technologies of the Internet of Things, the above-mentioned technological illusions are gradually becoming a reality. The equipment will no longer only produce products. Because more sensors are installed on the equipment, the equipment will also produce massive data. Through the network connection between the equipment and the equipment, data sharing between devices will be realized. The “information island†existing between the devices is being Breaking, compared with data applications such as data collation and statistics led by people in the past, it is now more through equipment software, and equipment operators are more involved in production judgment and decision-making.
The level of integration of sensors, Internet, software and other technologies will determine the extent to which devices produce, share, and apply data; the degree to which devices produce, share, and apply data will enable users to target different tasks of the device, while the core of the device is mechatronic. The degree will represent the possibility of achieving different mission objectives, such as the large-scale application of general-purpose robots to equipment, so that the traditional mechanical transmission and structural combination is replaced by modular robot movements, which are an important equipment component for mechatronics level improvement. The goal of making equipment a large number of equipment to reduce labor production has become a reality. The rapid development of computer science in mechatronics technology has enabled equipment to begin to have "introspection" capabilities, and the equipment task objectives of the proposed production plan are gradually approaching.
For equipment users, the completion of production is a requirement of all equipment mission objectives. One goal includes all targets below its level, and the development steps are easy to understand. The most important thing is that it is limited by the production and sharing of equipment, the stability of application data, and the mechatronics of the core part of the equipment to achieve intelligence. To achieve them is the main task of Chutian in the future, and it is also Chutian. The most beneficial weapon for the pharmaceutical industry to achieve Industry 4.0 targets in the future.
Mechatronics, cross-border cooperation, and overall thinking are the basic ideas for Chutian to realize intelligent high-end equipment in the future. “Mechatronics†represents the interdisciplinary system concept of the core part of product development. This concept was first introduced by Japanese Ke Ju in 1969. It is proposed that the initial function only refers to the expansion of electrical and electronic components in mechanical components and appliances. In the current vision of the industrial 4.0 era, computer science has become more important in mechatronics, and its software is hailed as the future of industry. .
Thoughts such as “cross-border cooperation†and “holistic thinking†are integrated into the life cycle of the project: design, development, and operation. The equipment project phase correlation diagram is an overview map showing the layout of the V-model phases of the project phase at different stages of the mechanical solution and the main participants of the V-model at different stages. The R&D, manufacturing and operation of mechanical equipment are managed through the project's overall thinking project management tool (project phase V-model), and different project phases cross-border integration of different participating groups.
New ideas and technologies are accumulating, passing on, exploring, and influencing. Industry 4.0 related concepts and technologies are the concepts and technologies of future industrial transformation. They are breaking the convention and extending. For example, software is no longer just written to control instruments or perform specific work procedures, and is no longer only embedded in products. And in the production system. The fact is that the new technology and new thinking we applied can't get rid of the concept of Industry 4.0 now. If one day someone suddenly wants to tell you, the products provided for you just reflect the concept of Industry 4.0, don't feel surprised, and we are very clear. Industry 4.0 for a product is a goal that takes time and step-by-step implementation.
Chutian equipment is gradually compressing the intermediate links with the integration of existing technologies, making the process more transparent, making the results more direct, and completing the gradual landing of the concept of Industry 4.0. The progress is real and meaningful, and we can all participate in it. : The proposal and upgrade of the overall solution, the application of the intelligent sensor technology of the light inspection machine, the continuous improvement of the equipment remote service technology, the development of special robot technology in the pharmaceutical industry, and the opening of the equipment “Information Highwayâ€.
Through ISA88 specification device layer software and data batch processing, unified program structure and software interface, prepare for the next step of informationization of equipment layer; implement ASTME2500-2007 "Guidelines for the specification, design and verification of pharmaceutical and biopharmaceutical production systems and equipment The recommended scientific and risk assessment based verification process is illustrated in the diagram below.
Following the advanced concept, Chutian people will make unremitting efforts to introduce various concepts such as data, internet and software analysis into the system, and optimize this process to generate new economic benefits. This will be the recent The main direction of the development of Chutian equipment layer. We will continue to explore and research product intelligence, as well as the research and application of robotics in a full range of products, and put them into action. Chutian is on the way to Industry 4.0, and we can wait and see if we can realize the vision of Chutian Future Industry 4.0.
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