Filling method of carbonated beverage filling production line

Filling method for carbonated beverage filling production line :

1. Secondary filling: simple equipment, low investment, suitable for small and medium-sized beverage factories

From the hygienic point of view, secondary filling is easy to ensure product hygiene; due to the different temperatures of syrup and carbonated water, a large amount of foam is easily generated when carbonated water is poured into the syrup, resulting in loss of CO2 and insufficient filling. It can be solved by cooling before syrup filling. Since the syrup is not carbonated, mixing with carbonated water will reduce the gas content, so it is necessary to make the carbonated water gas content higher than the expected gas content of the finished product. For example, the ratio of syrup to carbonated water is 1:4. The gas content of the finished product is 3 times the volume, and the gas content of the carbonated water is 3 × 5 / 4 = 3.75 times the volume.

The secondary filling is used to quantitatively fill the syrup, and the filling amount of the carbonated water may be difficult to be accurate due to the inconsistent capacity of the bottles or the inconsistency of the liquid level after filling, thereby making the quality of the finished product different. Large secondary filling equipment Set the reversing mixer after filling the sealing equipment to mix the syrup and carbonated water evenly

2. One filling:

Advanced technology, suitable for large beverage plants. The early operation is to add syrup and treated water to the secondary batching tank in a certain proportion, stir evenly, and then cool and carbonated to fill. A large-volume secondary batching tank is required, and it is difficult to ensure that a large-scale continuous production line adopts a quantitative mixing method: the treated water and the blended syrup are continuously mixed in a certain ratio, and the carbonic acid gas is pressed and filled. Coolers or cooled carbonators are often placed in the mixer. Synchronous electric mixers are currently used.

Advantages: the ratio of syrup to water is accurate, the filling capacity is easy to control; when the filling capacity changes, there is no need to change the proportion, the product quality is consistent; the temperature of syrup and water is the same when filling, the bubbles are less, the content of CO2 gas Easy to control and stable; product quality is stable, gas content is sufficient, and production speed is fast. The disadvantage is that it is not suitable for carbonated beverages with pulp, the equipment is complicated, the mixer is in contact with the syrup, and it is not convenient to wash and disinfect.

3. Combined filling: especially the pulped carbonated beverages are combined according to the general one-time filling method. When filling the meat juice carbonated beverage, a bypass is arranged on the blending machine to make the blending syrup proportionally pumped into another machine. A pipeline is not mixed with water, directly sent to the end of the mixer, mixed with carbonated water by pump and control system, and then filled by a normal one-time filling method, and a bypass is added after the blender , using an injection mixer for cooling carbonation, and then filling